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Joe Gilgun as Vincent "Vinnie" O'Neill: The emotionally intelligent and street-smart leader of a gang of amateur criminals, who struggles with mental health issues, including bipolar disorder and depression. Zack Pierce (guest series 1–4), Ben Hackett (guest series 2), and Reuven Walker (guest series 6) portray a young Vinnie during flashbacks.

Michelle Keegan as Erin Croft: The independent and open-minded emotional core of Vinnie's gang, who seeks a better life beyond Hawley for her young son. Chloe Anais Hunt (guest series 5) portrays a young Erin during flashbacks.

Damien Molony as Dylan Golding (series 1–4; guest series 5): Vinnie's book-smart best friend and Erin's boyfriend who acts as the gang's schemer. Joseph Riley (guest series 2), George Kent (guest series 6), and Hugh McQueen Shelley (guest series 7) portray a young Dylan during flashbacks.

Tom Hanson as Leslie "Cardi" Titt (series 1–6; guest series 7): An insecure but kind-hearted member of Vinnie's gang who finds comfort in caring for his pet pigeon, Nigel.

Aaron Heffernan as Ashley "Ash" Dennings: An Irish amateur boxer and the muscle of Vinnie's gang.

Ryan Sampson as Thomas "Tommo" Schaftner: A free-spirited entrepreneur who acts as the wild card of Vinnie's gang. Alfie Corbett (guest series 5) portrays a young Tommo during flashbacks.

Parth Thakerar as Jehan "JJ" Jovani: The owner of a motor workshop and the technical brains of Vinnie's gang.

Steve Evets as Farmer Jim: An eccentric and ill-tempered farmer who lets Vinnie's gang grow their cannabis plants in a bunker on his farm.

Ruth Sheen as Kath (series 1): The pub landlady of The Crows Nest that the gang frequents.

Anthony Welsh as Jake (series 1–2): Erin's classmate and friend at college.

Dominic West as Dr. Christopher "Chris" Coxley: Vinnie's general practitioner with whom he develops a close bond.

Ramon Tikaram as Terence McCann (series 2–3; recurring series 1, 6; guest series 5): A local career criminal and businessman who Vinnie steals from.

Bronagh Gallagher as Carol Dennings (series 2–6; guest series 1, 7): Ash's older sister who shows an interest in Cardi after joining Vinnie's gang.

Tadhg Murphy as Gary Cullen (series 3–4; guest series 1–2, 5): The local undertaker who has an artificial eye and collects unique body parts from corpses.

India Mullen as Samantha "Sam" (series 3): A barmaid who becomes close with Vinnie.

Joanna Higson as Mary "Sugar" Jones (series 4–7; recurring series 2–3; guest series 1): A former stripper and Erin's best friend, who manages The Rat & Cutter strip club, and joins Vinnie's gang.

Neil Ashton as David "Davey" MacDonagh (series 5–7; recurring series 4; guest series 3): A career criminal who forms a rivalry with Vinnie, hoping to take over his cannabis business.

Rachid Sabitri as Mustaffa "Manolito" Calvo (series 5–6; guest series 4): A drug lord with an online cannabis distribution network and a collector of exotic animals.

Bhavna Limbachia as Meena (series 5–7; guest series 4): JJ's cousin who takes over as the local undertaker and joins Vinnie's gang.

Muzz Khan as Adyan Khan (series 5): A petty criminal who seeks out Vinnie's gang with a job proposition, and later joins them.

Camille Cottin as Fiona Frank (series 5): A psychotherapist whom Vinnie is referred to by Dr. Coxley.

Dean Lennox Kelly as Curtis Plum (series 6–7; guest series 5): An eccentric ratcatcher with a severe hoarding disorder hired by Vinnie's gang.

Darren Cahill as Michael "Mick" Dennings (series 7; recurring series 6; guest series 1–3): Ash and Carol's youngest brother, who later joins Vinnie's gang.

Rowan Robinson as Alison "Ally" (series 7): Jim's estranged daughter and the leader of Hawley's newest criminal gang.

Tallulah Haddon as Fay (series 7): Ally's girlfriend and member of her gang.

Supporting

Jude Riordan as Tyler Croft (series 1–6): Erin and Vinnie's young son.

Archie Kelly as Shirley "Goldilocks" Paslowski: A Polish farmer and Jim's neighbour.

John Weaver as Carl Slater (series 1–3, 5–7): A police officer, later detective inspector, and Vinnie's childhood arch-enemy. Oliver Akers (series 2) portrays a young Carl during flashbacks.

Tim Dantay as Vinnie's Dad (series 1–2, 4): Vinnie's unnamed alcoholic drifter father.

Neil Fitzmaurice as Mr. Bishop (series 1–4, 7): One of Tommo's clients who often clashes with his ex-wife Daffne.

Debbie Rush as Daffne Bishop (series 1, 3, 5, 7): Mr. Bishop's ex-wife.

Gerard Jordan as Niall Dennings (series 1–3, 6): One of Ash and Carol's brothers.

Steven Hartley as Russell Hardwick (series 1, 3, 5): The rich owner of a golf course in Hawley.

Carl Rice as Ronnie Croft (series 1–3, 5, 7): Erin's estranged ex-convict brother. Billy Winter (series 5) portrays a young Ronnie during flashbacks.

Nikhil Parmar as Steven McCann (series 1, 3, 6): Terance's son, who tries to distance himself from his criminal father.

Claude Scott-Mitchell as Sara (series 2): Dylan's girlfriend after he ends his relationship with Erin.

John Thomson as Colin Popov (series 2): A struggling circus clown.

Steve Garti as "Chinese" Dan (series 2–5, 7): A fence in Hawley.

Amit Dhut as Calvin (series 2–5, 7): Dan's bodyguard.

Bill Paterson as Tony Tillerton (series 2): An associate of Terence who Vinnie's gang is hired to collect.

Oliver Wellington as Aaron (series 2): Jake's brother who takes an unhealthy interest in Erin.

Jeff Rawle as Mr. Bates (series 2): Vinnie, Dylan, and Carl's former history teacher turned thief.

Ed Gaughan as Gideon (series 2–3, 6): Vinnie's kind-hearted middle-aged friend.

Hannan Ahmed as Sarim (series 2, 5–6): JJ's criminal cousin who takes part in cocaine smuggling.

Chris Lew Kum Hoi as Hoskins (series 3): A detective partnered with Carl.

Greg Wood as Barry MacDonagh (series 3–5): Davey's silent but intimidating brother.

Niamh Cusack as Clodagh Dennings (series 3): Ash and Carol's aunt.

Mark O'Halloran as Francis Dennings (series 3–5): Ash and Carol's uncle.

Juliet Cowan as Elizabeth "Liz" Jones (series 3, 5–7): Sugar's alcoholic mother who becomes a bartender at The Crows Nest.

Tom Bennett as Ringo (series 4, 6): Babs' husband and a guitarist in an amateur rock band.

Mali Harries as Barbara "Babs" (series 4, 6): Ringo's temperamental and sex-crazed wife.

Ruth Madeley as Ciara Marie (series 4–5): A self-proclaimed psychic who runs a shop in Hawley.

Darci Shaw as Amy (series 4): A young woman who seeks out Erin, claiming to be her half-sister.

Lee Mack as Eddie Braithwaite (series 5): The driver of a car carrier trailer who is kidnapped by Vinnie's gang.

Samantha Power as Donna MacDonagh (series 5–6): Davey and Barry's sister who rejoins their criminal operation after she's released from prison.

Dan Skinner as Phillip "Phil" Brilliance (series 5): A crazed ventriloquist who speaks through his puppet.

Johann Heske as Hans Fischer (series 5–7): A German teenager who travels to England to meet Tommo, his biological father.

Annette Badland as Rhoda Dennings (series 5): Ash and Carol's great-grandmother.

Greg Davies as Richard "Dick" Dolphin (A Very Brassic Christmas): The owner of the Winter Wonderland tourist attraction and one of Edie's former students.

Imelda Staunton as Edie Barnes (A Very Brassic Christmas): Dr. Coxley's elderly aunt whom Vinnie is charged with caring for over Christmas.

Liza Tarbuck as Beatrice Ebden (series 6): Jim's ex-girlfriend, with whom he seeks to reconnect.

Dylan Baldwin as Joey Kittens (series 6–7): A powerful cross-dressing criminal associate of the MacDonaghs and Fay's uncle.

Elizabeth Berrington as Paloma (series 6): Cardi's mother, who disappears from Hawley for months at a time.

Harry Taurasi as Bruno Hodge (series 7): A psychopathic former student at Vinnie, Erin, and Ronnie's school. Jacob Haw-Wells (series 7) portrays a young Bruno during flashbacks.

Craig Kelly as Matthew "Matty" Ravenscroft (series 7): Curtis's best friend and a former DJ known as the "Wizard of E".

Kulvinder Ghir as Farid Jovani (series 7): JJ's father, who secretly lives with a second family.

Filming

The programme is set in the fictional town of Hawley, which is inspired by Gilgun's experience of growing up in Chorley. Regarding the setting, location manager Jonathan Davies stated, "We were given the scripts and a few of us had a meeting with Joe [Gilgun] to talk through the feel and look of the show and to talk about which direction to go in. It's a very collaborative process to build a world that fits with the story and script. People want to feel like they're being transported into that real world of Brassic."

The first two series of Brassic were filmed in the Lancashire town of Bacup. Filming of the first series began in September 2018, with a fan tweeting, "As if Michelle Keegan is filming in Bacup, love her". The filming location surprised locals, as not many were informed about the programme filming there and who the cast members were, with one local stating, "There were quite a few people including myself watching and it was causing a few traffic problems as people kept stopping. Michelle Keegan was there surrounded by security guards and there was a Mercedes van ready to take her away when she was done". Further filming locations included some scenes being filmed in Bolton, the Crows Nest pub scenes are filmed in The Star and Garter public house near Manchester Piccadilly station whereas the inaugural episode's notable car-chase opening scene was shot in West Yorkshire. Yacht journey was filmed at the sea near Llandudno.

On the day of the programme's premiere, Gilgun revealed that filming for the second series had already begun prior to the first series airing, with them supposedly having a previously confidential agreement with Sky weeks before. Filming continued through the entire autumn of 2019, with all previous filming locations from series 1 continuing, and locations also expanding across the North West of England.

Gilgun revealed in an interview that the cast and crew had caused controversy during filming, when they were "kicked out" of a circus after a single day of filming, which resulted in the crew having to film the remaining scenes in a car park; Gilgun later stated that the circus were unaware of the number of cast and crew that the production team were going to bring.